• Skip to primary navigation
  • Skip to main content
  • Skip to primary sidebar
  • Skip to footer

We’re celebrating 40 years! Read about us and our history of commitment to the nuclear industry. LEARN MORE »

24/7 Emergency Service: (866) 261-3772

Energy Steel

Energy Steel

Exclusively Nuclear™

  • Capabilities
  • Obsolescence
  • OEM Partnerships
  • Products
  • Quality
  • About Us
    • News
    • Careers
    • Contact

Case Studies

Examples of our extensive nuclear fabrication experience.

You are here: Home / Capabilities / Case Studies

Energy Steel provides custom fabrications that help solve customers’ issues and support obsolescence. See the below examples as a sample of our experience.

Overcoming Welding Challenges on Condenser Manifold

The geometry of a condenser manifold makes it challenging to manufacture. The branches (latrolets) are arranged in rows and columns and protrude at an angle of 45°. See how Energy Steel overcame these difficulties to help out a North American nuclear plant .

EnergySteel_Case-Study_Overcoming-Welding-Challenges-on-Condenser-Manifold

Utilizing Teaming Partner Relationships to Help Mitigate Obsolescence Issues in a Safety Related System

The on-site emergency power supply at a nuclear power plant is of the utmost importance to ensure uninterrupted power during a design basis event. Read how Energy Steel helped a North American nuclear power plant replace its existing pumps which were no longer supported by the Original Equipment Manufacturer.

EnergySteel_Case-Study_Supporting-On-Site-Emergency-Power-Supply_Final

Replacement Hot Leg for a Pressure Water Reactor

The hot leg serves a critical function with the primary cycle of a Pressurized Water Reactor. Light water is heated in the reactor and flows to the steam generator. A North American nuclear plant needed to replace its hot legs due to general age-related degradation. See how Energy Steel helped.

EnergySteel_Case-Study_Replacement-Hot-Legs


Design and Fabrication of Obsolete Let Down Coolers

The Chemical and Volume Control System (CVCS) serves multiple functions including purifying the reactor coolant. A small amount of water is continuously fed to the CVCS system, known as, let down. A North American nuclear plant found itself unable to source replacement coolers from the Original Manufacturer. See how Energy Steel helped solve this obsolescence issue.

EnergySteel_Case-Study_Design-and-Fabrication_Letdown-Cooler


Primary Sidebar

Our Capabilities

  • All Capabilities
  • Quick Response Services
  • Equipment Fabrication & Welding
  • ASME and Non-ASME Raw Material Supply
  • Precision Machining
  • Engineered to Serve
  • On-site Support
  • Repair / Refurbish
  • Case Studies

Footer

Quality products on time.
The first time.

Perfectly integrated solutions

 

A division of Hayward Tyler

HaywardTyler_logo_gray_web.png

Emergency Services

We are here to support you 24 hours a day, 7 days a week, 365 days a year.

On Call Now

 

Contact Us

Energy Steel & Supply Co.
1785 Northfield Drive
Rochester Hills, MI 48309

Worldwide: (810) 538-4990

US Toll-free: (866) 261-3772

  • sales@energysteel.com

Policies

  • Cookie Policy
  • Privacy Policy

Corporate Information

Energy Steel has been serving the nuclear power industry since 1982 with capabilities in equipment fabrication, material supply, precision machining, engineering, and repair services. Through strategic OEM partnerships, we also provide solutions for obsolete nuclear components and support the most complex projects.

About

© 2025 Energy Steel & Supply Co.  All rights reserved.   |   Purchase Order Terms and Conditions